T-Shirt Printing: DTF or Screen Printing?

T-Shirt Printing: DTF or Screen Printing? Which One Wins?

When it comes to custom apparel, choosing the right printing method can make all the difference. If you're stuck between DTF (Direct-to-Film) and Screen Printing, you’re not alone. 🤔 Each method has its strengths, but which one is best for custom T-shirts, bulk orders, and vibrant full-color prints?

In this guide, we’ll compare both methods and help you decide which suits your project or business better. Whether you’re in Humble, TX or shipping nationwide, Express DTF Supply has your printing needs covered! 🇺🇸


🔍 What Is DTF Printing?

DTF (Direct-to-Film) printing is a modern solution that uses water-based ink printed on film, powdered, cured, and then heat-transferred to fabric. DTF allows:

✅ Full-color prints with gradients
✅ No weeding or vinyl cutting
✅ Application on cotton, polyester, blends & more
✅ Vibrant results even on dark garments
✅ Hot or cold peel

➡️ Build Your Own Gang Sheet – 22" All Sizes


🧵 What Is Screen Printing?

Screen Printing involves pushing ink through a mesh screen onto garments. Each color requires a separate screen, making it best suited for:

✔️ High-volume runs of the same design
✔️ Simple designs with limited colors
✔️ Standard placements (front/back)

However, screen printing has limitations for short runs and multi-color artwork.


⚔️ DTF vs. Screen Printing: Head-to-Head Comparison

Feature DTF Printing Screen Printing
Setup Time None High
Color Detail Unlimited Limited
Fabric Compatibility Cotton, poly, blends Cotton preferred
Quantity 1 to bulk Best for bulk
Design Complexity Any Simple preferred
Turnaround Time 24–48 hours Days to weeks
Cost for Small Orders Low High