What Screen Printing Is (And Why We Use DTF Instead)

Screen printing has long been the standard in custom apparel—but times have changed. As the demand for faster, more flexible, and full-color printing grows, a new method has taken the spotlight: DTF printing (Direct to Film). At Express DTF Supply, we’ve embraced this modern solution to bring you vibrant, long-lasting transfers at lightning speed.

Let’s break down what screen printing is and why DTF printing is now the better choice for most apparel decorators in Humble, TX and beyond. 🔥

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🎨 What Is Screen Printing?

Screen printing is a traditional printing method where ink is pushed through a fine mesh (or screen) onto fabric. Each color in the design requires its own screen, making it time-consuming and labor-intensive for complex artwork.

🧾 Key Features:

• Great for bulk orders with simple designs

• Requires setup time for each color

• Uses plastisol or water-based inks

• Works best on cotton and smooth fabrics

• Limited to fewer colors for affordability

While it’s reliable for single-color logos or large orders, screen printing is not the best fit for custom, colorful, or small-run designs.

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🚫 Limitations of Screen Printing

Here’s why screen printing might not be the best option for modern needs:

❌ Expensive setup for short runs
❌ Not ideal for photo-realistic or detailed artwork
❌ Slower production time
❌ Limited fabric compatibility
❌ Multi-color designs can be costly

If you want quick turnarounds, no setup delays, and freedom to print any design, you’ll love the power of DTF printing.

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✅ Why We Use DTF Instead (Direct-to-Film)

DTF is a revolutionary printing method that skips the hassle of screens. Instead, your full-color design is printed onto a special film, covered in adhesive powder, and then heat-pressed onto any garment.

⚡ Why DTF Wins:

• 🌈 Unlimited colors and detail (photo quality!)

• 👕 Works on cotton, polyester, blends, and more

• 🚚 Fast turnaround—shipped within 24–48 hours

• 🔥 Hot or cold peel with strong durability

• 💵 No setup cost for small or large orders

Need something printed fast? Try our Upload Ready DTF Gang Sheet or build a custom one with the Gang Sheet Builder.

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📦 Who Should Use DTF?

DTF is ideal for:

✅ Small business owners
✅ Event planners
✅ Clothing brands
✅ Sports teams
✅ Hobbyists
✅ Print shops expanding services

Whether you’re printing 1 shirt or 1,000, DTF gets the job done without delays or compromising on quality.

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🔁 Comparing Screen Printing vs. DTF